Factory Roofing & Expansion Works

Factory Roofing & Expansion Works

Factory Roofing & Expansion Works

Building the future of industrial spaces, one roof at a time


Introduction

When we embark on a factory expansion, the roof is far more than a simple shelter. It defines durability, energy efficiency, safety, and even the brand image of a manufacturing hub. Over the past decade, our team has refined a suite of roofing and façade solutions that combine metal deck roofing, zinc cladding, polycarbonate panels, and ACP partitions to meet the demanding needs of modern industry. In this article we walk you through the key considerations, our proven methodologies, and the specific products that have become the backbone of successful extension with metal deck roofing and extension with roofing zinc projects.


Why Roofing Choices Matter in Factory Extensions

  1. Structural Integrity – Heavy-duty production lines generate vibrations and loads that a roof must accommodate.
  2. Thermal Performance – Proper insulation reduces HVAC consumption, directly impacting operating costs.
  3. Corrosion Resistance – Moisture-laden environments demand materials like zinc or coated steel that can withstand the elements.
  4. Operational Flexibility – Incorporating motorised shutters or auto-rolling doors allows seamless logistics flow.

Our philosophy is simple: the roof should enable the factory, not constrain it. By integrating factory metal deck roofing with polycarbonate and ACP partition, we create a lightweight yet robust envelope that meets both structural and aesthetic criteria.


Our Integrated Roofing Solutions

Solution Core Materials Key Features Typical Applications
Extension with Metal Deck Roofing Galvanized steel deck, insulation board Fast installation, high load capacity, compatible with solar panels New production bays, warehouse extensions
Extension with Roofing Zinc Standing-wave zinc panels, breathable membrane Self-cleaning, long lifespan (≈80 yr), excellent corrosion resistance High-visibility facades, environmentally-sensitive sites
Factory Metal Deck Roofing with Polycarbonate & ACP Partition Steel deck + polycarbonate skylight + ACP wall panels Natural daylight, impact resistance, easy maintenance R&D labs, clean-rooms, assembly lines
Metal Deck Zinc Roofing with Motorised Roller Shutter Zinc deck + aluminum roller shutter system Quick loading/unloading, remote operation, weather-tight seal Logistics hubs, bulk material handling zones
Metal Zinc Warehouse with Auto Rolling Door Zinc panels + rolling steel door with pneumatic actuator Energy-saving door, high traffic durability, fire-rated options Large-scale storage, distribution centers
Factory Mild Steel Gate Mild steel frame, powder-coat finish Strong, low-maintenance, customizable dimensions Facility entrances, security perimeters

*Indicative pricing for 2025; actual cost varies with project size, location, and specifications.


Frequently Asked Questions

Zinc roofs can last 80–100 years with minimal maintenance thanks to their self-healing patina.

Absolutely. The deck’s rigid profile allows direct mounting of photovoltaic modules without additional structural members.

Motorised shutters provide remote operation, programmable opening schedules, and integration with building management systems for safety and energy savings.

Yes, when combined with insulated metal decking, polycarbonate panels maintain thermal stability while delivering high light transmission (up to 90%).

Zinc itself is non-combustible; however, fire-rating depends on the complete roof assembly (insulation, membranes). We can supply fire-rated assemblies to meet local codes.

Simple periodic cleaning, inspection of hinges, and a re-application of powder-coat every 10-12 years to maintain corrosion resistance.
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